Transformer manufacturing workshop

Single-phase
Transformers

Pole-mounted oil-immersed transformers.
Power for local distribution.

Transformer manufacturing workshop

D series
pole-mounted transformers

A single-phase oil-immersed construction for individual services and engineered three-unit banks. Capacity, voltage and terminal arrangement are specified for the network.

D SERIES

D Series Overhead Single-phase Transformers

10–333 kVA · Pole-mounted · Oil-immersed

Oil-immersed pole-mounted transformers for individual single-phase services and engineered three-unit banks.

Electrical range for single-phase distribution

Supply range

The single-phase pole-mounted supply range covers 10–333 kVA, with primary-voltage options from 4,160 to 34,600 V and secondary options of 120/240 V or 240/480 V. These transformers step down the distribution voltage close to the load, serving homes, farms, small commercial premises and single-phase utility feeders.

The service connection

The primary rating must match the voltage applied across the transformer winding. The selected secondary arrangement then determines the voltage available to the connected service. Capacity and voltage are specified together for each unit.

Series optionsD series
Rated capacity
10–333 kVA
Primary voltage options
4,160 to 34,600 V
Secondary voltage options
120/240 V or 240/480 V

Voltage entries describe series options. The nameplate and connection drawing define the selected capacity, winding voltages and terminal arrangement.

D-series model designation

In the D11-O-25/12.47 designation example, D identifies a single-phase transformer, 11 is the loss-efficiency series code and O identifies the overhead arrangement. The final fields represent rated capacity in kVA and the high-voltage rating in kV.

This example explains the model format. The selected transformer needs its complete voltage combination, frequency, tapping arrangement and connection drawing in addition to the short model code.

Core, windings and outdoor tank construction

Core, windings and outdoor tank construction
The photographed two-bushing sample is marked 37.5 kVA; the marking applies to this unit.

The D series uses a grain-oriented silicon-steel core and insulated copper conductors. The core carries the alternating magnetic flux, while the winding arrangement establishes the voltage ratio. Insulation between conductors, windings and the grounded tank supports the electrical separation required by the design.

The welded steel tank houses the active assembly and insulating oil. The oil provides electrical insulation and transfers heat away from the windings. An external corrosion-protection coating and gasketed joints form part of the outdoor construction.

D-series construction
PartConstruction and installation detail
Magnetic coreGrain-oriented, cold-rolled silicon steel. Provides the magnetic path for voltage transformation.
WindingsInsulated copper conductors. Carries load current in the primary and secondary circuits.
TankWelded steel construction. Houses the active assembly and insulating oil.
External finishAnti-corrosion coating. Protects the exposed steel surface.
SealingAgeing-resistant rubber gaskets. Seals tank joints and equipment interfaces.

Cooling, connections & pole installation

Oil cooling and load duty

Heat transfer

Oil carries heat from the windings toward the tank, where it is released to the surrounding air. The continuous load, daily peak and ambient conditions belong to the same rating assessment; the tank and mounting position need adequate space around the cooling surfaces.

The duty specification

Specify the system frequency and required temperature-rise basis with the kVA rating. A duty with sustained high demand or repeated load peaks requires a defined thermal assessment; a higher short-duration demand is not automatically an available overload rating.

Thermal inputs for the selected transformer
ItemConfiguration
Load profileContinuous demand, daily peaks and expected future load
FrequencyState the actual system frequency for the winding design
Ambient conditionsMinimum and maximum temperature, altitude and exposure
Cooling spaceTank clearance and unobstructed airflow at the pole assembly

Primary, secondary and earthing interfaces

High-voltage bushings connect the primary winding to the incoming distribution circuit. Low-voltage terminals connect the secondary winding to the service conductors. The tank earth connection belongs to the installation grounding system and must be coordinated with the network neutral arrangement.

Pole-mounted transformers may have different bushing layouts. The illustrated D-series configurations include both one and two top-bushing arrangements. Select the layout from the required winding and network connection, then use the unit’s terminal markings and nameplate diagram for installation.

Primary, secondary and earthing interfaces
Two top bushings and exterior secondary terminals on the photographed configuration.
Connection interfaces
InterfaceConstruction and installation detail
Primary bushingsConnection to the incoming distribution circuit. Primary winding voltage and terminal identification.
Secondary terminalsConnection to the low-voltage service. Selected 120/240 V or 240/480 V arrangement and neutral, where applicable.
Tank earthConnection of the metal tank to the grounding system. Earthing point and the specified bonding arrangement.
Tap selector, where fittedAdjusts the winding ratio within the specified tap range. Tap positions and the selected operating position.

Changes to non-loadbreak tap settings require the transformer to be de-energized.

One unit for a single-phase service; three units for a bank

Single-unit service

A D-series transformer can supply a single-phase load independently. It can be mounted on a wooden or concrete utility pole, with the mounting arrangement matched to the pole structure and transformer weight. This places the transformation point within an overhead distribution network.

Three-unit bank

Three single-phase transformers can also form an engineered three-phase bank. The bank connection establishes how the individual windings work together and which system voltages and neutral arrangement are available. Each transformer remains a separate single-phase unit; the bank requires a coordinated connection design.

Installation arrangements
ArrangementConstruction and installation detail
Individual unitSupplies a single-phase load or service. Pole support, terminal orientation and the service connection.
Three-unit bankCombines three single-phase units to supply a three-phase load. Bank wiring, winding compatibility and the required system neutral.
Grouped pole installationPositions multiple units on the supporting pole structure. Mechanical support, conductor routes and access to each unit.

Use the approved bank diagram for a three-unit installation; a product photograph is not a wiring diagram.

  • The pole and supporting hardware must carry the complete installed equipment load.
  • Terminal orientation and conductor routes should be resolved with the mounting drawing before installation.

Protection and service accessories

Protection package

Coordinate overcurrent and surge protection with the feeder and the transformer connection. A conventional pole unit and a completely self-protected arrangement have different protective-device packages; the required package should be named in the equipment schedule.

Specified devices

Primary fusing, surge arresters and any secondary breaker serve different functions. Their ratings and locations depend on the system and protection study. Pressure-relief devices, tap controls and other service accessories are included only where specified for the selected unit.

The gallery does not establish a complete self-protected equipment package. Confirm the fitted devices on the order drawing.

Electrical data & order configuration

D11 loss data and the specified rating

Capacity and losses

The Technical data tab includes a published CNC Power D11 reference matrix covering 10–333 kVA. It separates no-load and load losses by capacity, giving a numerical starting point for an engineering discussion.

Conditions behind the figures

The source does not state frequency or load-loss reference temperature. These values are not SUBIA guaranteed ratings and do not identify the photographed 37.5 kVA unit. Specify the required loss basis with the chosen voltage and winding configuration.

Loss schedule for an order
ItemConfiguration
No-load lossState the applicable rated voltage and frequency
Load lossState rated current and the reference temperature
Delivered configurationMatch capacity, voltage, tapping and connection to the agreed data sheet
Electrical and mechanical configuration
Single top-bushing configuration with side mounting brackets; ratings follow its own nameplate.

Electrical and mechanical configuration

The primary and secondary voltage selections define the electrical starting point. Tap arrangements, bushing positions and mounting details then adapt the transformer to the service connection. These choices are resolved together so that the electrical schedule and pole drawing describe the same installation.

Outdoor finish, identification and packing can be specified for the project. The final equipment schedule should state the selected rating and accessories explicitly; the overall series range does not prescribe every capacity-and-voltage combination.

Configuration items
ItemConfiguration scope
Capacity and voltage ratioSelect the rated kVA and the required primary and secondary winding voltages
Tap arrangementSpecify the tap range and positions for the selected winding design
Bushings and terminalsCoordinate terminal locations and connections with the incoming line and outgoing service
Pole mountingCoordinate mounting details with the pole or bank structure
Outdoor finishSpecify the coating requirement for the installation environment
Identification and packingCustom labeling and packing for the agreed order

Applications

The D series serves local loads along an overhead distribution network. Typical settings include residential neighbourhoods, farms and villages, and small commercial premises.

Illustrative low-rise residential neighborhood with overhead utility lines in the background

Residential neighborhoods

For local residential supply, specify the service voltage, diversified load and utility connection requirements.

Illustrative rural settlement with homes, agricultural fields and roadside overhead lines

Rural electrification

For dispersed homes and rural service points, coordinate transformer capacity with feeder conditions and the required low-voltage supply.

Illustrative small commercial street with low-rise shopfronts and distant overhead utility poles

Small commercial premises

For small shops and offices, confirm connected load, peak demand and the specified service voltage.

Illustrative application environments.

Place the transformer rating in the context of the service demand and voltage at each location. An individual unit supplies a single-phase service; an engineered bank is a separate connection arrangement for an appropriate three-phase load.

Single-phase transformer procurement FAQs

Outdoor exposure affects the tank, bushings and mounting hardware. Define the environmental conditions alongside the load and service voltage so the electrical schedule and pole assembly describe the same installation.

The coating, terminal arrangement and access plan should reflect local weather, contamination and utility practice. Use the project conditions when specifying the equipment; a series range does not define every installation.

Which electrical-service details are required?

Electrical service

Capacity, winding voltages, frequency and network earthing

Design reviewWinding configuration, insulation and terminal arrangement

How should the load duty be described?

Load duty

Continuous demand, daily peaks and expected growth

Design reviewRating and thermal assessment

Which outdoor conditions affect the design?

Outdoor environment

Ambient temperatures, altitude, humidity and weather exposure

Design reviewCooling, insulation and sealing arrangement

What contamination exposure should be specified?

Contamination

Coastal salt, dust and corrosive exposure

Design reviewCoating, bushing specification and inspection access

Which pole-assembly details are needed?

Pole assembly

Pole type, mounting pattern, conductor routes and access

Design reviewSupport hardware, equipment envelope and clearances

How should protection be coordinated?

Protection scheme

Feeder fusing, surge protection and required secondary protection

Design reviewProtective-device package and earthing interfaces

What access is needed for inspection and maintenance?

Inspection and service access

Before service

Inspection focuses on the tank finish, bushings, joints and mounting condition. Coating damage, loose hardware or oil seepage should be addressed before service. Keep access available for qualified personnel to inspect the terminals and operate any fitted devices.

Service access

Maintenance and connection work require isolation under the operator’s electrical safety procedures. The delivered instructions and unit drawings govern lifting, mounting, connection and any internal work.

  • Check exposed metal and coatings for physical damage or corrosion.
  • Inspect tank joints and seals for evidence of oil leakage.
  • Keep bushings and terminals clean and inspect their condition.
  • Verify the pole support and mounting hardware during the installation inspection.
Which technical documents should accompany the order?

Technical documents

The general oil-immersed overview introduces the product family. For a pole-mounted order, use the unit data sheet, outline and connection drawing together to identify the selected equipment.

Oil-Immersed Transformers — OverviewSubian · General oil-immersed family overview, not a D11 model-specific data sheet or test recordOpen PDF
D Series Overhead Single-phase TransformersOil-immersed pole-mounted transformers for individual single-phase services and engineered three-unit banks.

Document scope and configuration notes

The nameplate and test record should correspond to the same unit and rating. Confirm the required routine-test scope and any additional project tests with the order, including the stated conditions for loss results.

Single-phase Transformer Technical Guides

View all resources